What to do if the plate warps and deforms?

Board materials are essential for home decoration, but the quality of boards on the market varies. Some owners discovered shortly after finishing their renovations that furniture made of boards was warped and deformed! This is frustrating to look at, and various problems may arise as time goes by.

In fact, the warping and deformation of the board, that is, its weak anti-deformation ability, is caused by many reasons, which will be explained one by one below.

Plate deformation resistance

Professional interpretation

From a mechanical point of view, the warping and deformation of the board is the result of the release of internal stress. If effective measures are not taken during the production process, the board will not be able to eliminate the basis for the generation of internal stress, which will lead to warping and deformation when it encounters pressure, high humidity and other environments after being made into furniture.

▲Deformation of the board may cause problems such as the cabinet door not closing properly.

Specifically, there are generally six major factors that cause plate deformation:

First, the board production process is not well controlled. High-quality boards require consistent paving density and symmetrical structure. If the difference is too large, the internal expansion and contraction of the board will be inconsistent, which will generate internal stress.

Second, the moisture content of the board is not properly controlled. If the moisture content of the board exceeds or falls below the ambient humidity, it is easy to cause warping and deformation. Therefore, the moisture content must be maintained within the normal range.

Third, the density of the board is not up to standard. Low density of the board will cause the processed surface to be rough and easy to absorb moisture and deform;

Fourth, the waterproofness of the board is unqualified. The board used to make furniture must have a certain waterproof performance, otherwise it will easily absorb moisture and deform;

Fifth, the board maintenance is not up to standard. If the board does not have a maintenance process and is not stored in a dry and ventilated environment, it will easily affect the stability of the board and cause deformation and other problems.

How to make royal coconut board?

01. Select high-density wood species

The boards are made using the 5A grade material selection method, where density is one of the important indicators. Logs with high density, good stability and golden age are selected as the raw materials for the boards, laying a solid foundation for the quality of the boards.

02. Upgrading production technology

The board production equipment and technical processes are continuously upgraded, and the operating data of each process is precisely controlled to produce boards with symmetrical structure and consistent density, thus minimizing the internal stress of the boards.

▲Upgrading production equipment

03. Strictly control the moisture content of the board

The logs are dried at a constant temperature for up to 10 days to release the wood's swelling, shrinkage and deformation before production. Moisture content testing is carried out throughout the entire production process to ensure that the moisture content of the boards is evenly controlled within the acceptable range.

04. Strengthen plate maintenance

The boards go through multiple curing steps during the transportation and production process. The boards are stacked flat in a dry and ventilated environment and cured for many days to allow them to fully adapt to the local environment and achieve more stable performance.

▲The board undergoes several days of curing in a dry and ventilated environment

Solve the problems at the source, and the king coconut board has excellent resistance to deformation.